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SRC MP40 gear axle failures...


Docv400

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I'm doing an SRC MP40 for someone at the moment, FPS downgrade and general check-over.

Cleaned it all up internally last night, then just now, while Dry-Film Lubing the gears, the Sector gear's axle fell out (well, half of it did)ohmy.gif

I checked the others, and the Spur gear was exactly the same.

SRCMP40gears.jpg

You can see that the axles have a series of indents formed at the centre, to keep them tight in the gear (similar to the ones on the end of some body/mag pins).

I'm sure this is the cause of the failures, the indents are an example of a classic 'stress-raiser'.

You can also see that the pins are made from a fairly brittle metal, judging by the surface at the failure point.

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Came out in one piece? That's not uncommon.

They are standard Ver2/3 gears, yes. Only slight difference is the tappet pin diameter, which is 4mm as opposed to 3mm.

 

Got the axles out completely now, compare them to a 'normal' type...

SRCMP40gearaxle.jpg

The swaged grooves are much deeper than usual, and the material looks to be some sort of brass(?) alloy (or maybe just a plating), good for wear resistance but much more brittle than steel.

It's running ball bearings, so no real need for wear resistance anyway.

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